Bronze Valve Manufacturer

Bronze Valve Manufacturer—JC Foundry

JC Casting is a professional bronze valve manufacturer. We have over 20 years of production experience. We provide high-quality bronze valve solutions to customers around the world. We strictly follow international standards. And we use two advanced processes(precision casting and sand casting) to ensure that each product achieves excellent performance.

JC’s Bronze Valve Series

Bronze gate valve

Advantages: Simple structure. Low fluid resistance. Suitable for frequent operation.
Applicable scenarios: Commonly used for cutting off or connecting media such as water, steam, and oil. Suitable for large-diameter pipelines.
Features: Small opening and closing torque. Low flow resistance. But the height is large, not suitable for regulating flow.

Bronze ball valve

Advantages: Quick opening and closing. Good sealing. Extremely small fluid resistance. Easy to operate.
Applicable scenarios: Suitable for pipelines such as water, gas, and oil that need to be quickly cut off or connected. Especially suitable for high-pressure or high-temperature media.
Features: Compact structure. Can be sealed in both directions. But not suitable for regulating flow.

Bronze stop valve

Advantages: Good sealing performance. Accurate flow regulation. Easy maintenance.
Applicable scenarios: Suitable for media such as water, steam, and oil that need to adjust flow or high pressure.
Features: Large flow resistance. Large opening and closing torque. But the sealing surface wear is small.

Bronze check valve

Advantages: Automatically prevent medium backflow. No manual operation required. Simple structure.
Applicable scenarios: used in pump outlets, compressor pipelines and other places where it is necessary to prevent the backflow of the medium.
Features: One-way flow. Pay attention to the flow direction of the medium during installation. Not suitable for media containing solid particles.

Bronze angle valve

Advantages: Compact structure. Small space occupation. Can change the flow direction of the medium.
Applicable scenarios: Suitable for pipeline corners or places with limited space. Commonly used in water heaters, heating systems, etc.
Features: Has the adjustment function of the stop valve. But the flow resistance is large.

Advantages of JC production process

Precision casting process (investment casting)

Process flow:

1.Mold making: Use aluminum alloy mold to make wax mold
2.Wax mold assembly: Assemble multiple wax molds into a wax mold tree
3.Shell making process:
– Dip coating special silica sol slurry
– Spread zircon sand/mullite sand
– Repeat 3-4 times to form a 5-8mm thick shell mold
4.Dewaxing: 160-180℃ steam dewaxing to obtain a complete shell
5.Baking: 850-1100℃ high temperature baking for 2-4 hours
6.Pouring: 1500-1550℃ copper alloy molten liquid pouring
7.Post-processing: shell vibration, cutting, shot blasting, machining

Technical advantages:

Dimensional accuracy can reach CT4-6 level (GB/T6414)
Surface roughness Ra3.2-6.3μm
Minimum wall thickness can reach 1.5mm
Complex inner cavity structure can be cast
Material utilization rate is more than 90%

Precision casting bronze valve casting features:

High surface finish
High dimensional accuracy (up to CT4-6)
Suitable for valves with complex structures
Reduce subsequent processing

Sand casting process

Process flow:

1.Mold preparation: metal mold
2.Molding and core making:
– Use furan resin sand for molding
– Sand mold hardness can reach 85-90 (B-type hardness tester)
3. Box assembly and pouring:
– 1450-1500℃ copper alloy pouring
– Equipped with a special pouring system
4. Cooling and unpacking: natural cooling for 4-8 hours
5. Cleaning and processing: shot blasting, grinding, machining

Technical features:

Wide range of single piece weight (0.5kg-200kg)
Mold life up to 5000-10000 times
Short production cycle (first piece can be completed in 3-5 days)
Suitable for variable batch production (1-10000 pieces)
Cost is 30-50% lower than precision casting

Sand casting bronze valve casting features:

Suitable for large and medium-sized valve production
Low mold cost
Short production cycle
Suitable for batch orders

JC’s Successful Cases

We have provided bronze valve solutions for many well-known companies around the world. Including:

– A pipeline project for a Middle Eastern oil company (2023, 5,000 bronze ball valves)
– A water supply system for a German water company (2022, 20,000 bronze check valves)
– A shipyard ship piping system in the United States (2021, customized bronze butterfly valves)

Why choose JC Casting as your Bronze Valve Manufacturer?

1. Professional manufacturer: We are the source factory. Directly produce bronze valves. Ensure the best price and quality control.

2. Dual process: Master both precision casting and sand casting technology. Provide the best production plan according to customer needs.

3. Full range of products: Produce all kinds of bronze valves. Including gate valves, ball valves, stop valves, check valves, etc.

4. International certification: The products have passed ISO 9001 and other international certifications. Comply with ASTM, BS and other standards.

5. Global cases: Products have been exported to more than 30 countries and regions including the United States, Germany, and the Middle East.

6. Fast delivery: Have a complete supply chain system. Conventional products can be delivered within 15 days.